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6061

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6061 Aluminum

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The standard general-purpose structural alloy. Good machinability, weldability, and corrosion resistance across a wide range of applications.

DFARSDomesticAny Origin Mill Certs Included Full Traceability

Overview

6061 is the most widely used aluminum alloy in North America. Its silicon-magnesium composition produces a well-balanced alloy: adequate strength for most structural applications, good corrosion resistance without coating, and consistent machinability that keeps shop time predictable. It is the default choice when no special requirement points toward another alloy.

T651 is the standard plate procurement form for machined parts. The T651 designation means the plate was solution heat-treated, stress-relief stretched, then artificially aged. The stretching step is critical: it removes residual stress that would otherwise cause warping when material is removed during machining. This matters most on long, thin parts where distortion would be difficult to hold in fixturing. For thicker plate (above 3 inches), the through-section mechanical properties remain consistent because aluminum conducts heat quickly during quenching.

T6511 is the extruded bar equivalent of T651, with the same thermal processing but applied to bar and rod stock. Round bar and flat bar in 6061-T6511 are available by request from our Detroit facility.

Tempers Available

T651 (plate)

T6511 (bar)

T4 / T451

Material Origin

DFARS
Domestic
Any Origin

Available Forms

Plate

0.25" through 10" thick. Standard widths 48" and 60", standard lengths 96" and 144".

Round Bar

BY REQUEST

T6511. Available by request. Contact us with your diameter and length requirements.

Flat Bar

BY REQUEST

T6511. Available by request. Contact us with your cross-section and length requirements.

Custom Cut

Any rectangular plate cut to your dimensions from stock. Bandsaw cutting with 0.08" kerf.

Mechanical Properties

Temper / ConditionTensile (min)Yield (min)Elongation (min)Hardness
T651 (plate)42,000 psi min35,000 psi min8% min (in 2")Brinell 95 (typical)
T6511 (bar, extruded)42,000 psi min35,000 psi min8% minBrinell 95 (typical)
T4 / T451

Pre-aged; will naturally age toward T6 properties over time

30,000 psi min16,000 psi min16% min

Values are minimums per applicable specification unless noted as typical. Properties may vary by thickness, temper, and mill. Always verify against the applicable AMS or ASTM specification for your program.

Physical Properties

Density0.098 lb/in³ (2.71 g/cm³)
Melting Range1080 to 1205°F (582 to 652°C)
Thermal Conductivity116 BTU/hr·ft·°F (T6)
Modulus of Elasticity10.0 × 10⁶ psi
Coefficient of Thermal Expansion13.1 × 10⁻⁶/°F (68 to 212°F)
Machinability RatingB (ANSI scale: A best, E poorest)
Weldability (MIG/TIG)Excellent
Corrosion ResistanceGood; suitable for most indoor and outdoor environments

Specifications & Standards

AMS Specifications

AMSAMS 2770 (heat treatment, aluminum alloys)
AMSAMS 4027 (6061 plate, T4 temper)
AMSAMS 4117 (6061-T6 bar, rod, wire)
AMSAMS-QQ-A-250/11 (6061 plate, general)

ASTM / MIL Specifications

ASTMASTM B209 (6061 plate)
ASTMASTM B211 (6061 bar and rod)
ASTMASTM B221 (6061 extruded bar and shapes)
MILMIL-A-8615 (aluminum alloy plate, general)
Mill CertificationsIncluded
Heat / Lot TraceabilityFull
Available OriginsDFARS / Domestic / Any Origin

Machining Notes

T651 is the preferred form for machined plate due to stress relief from stretching
Tools should be sharp; feeds and speeds similar to free-machining aluminum
Cutting fluids recommended for best finish; dry machining possible on light cuts
Chips are continuous — chip breaking tooling recommended for deep pockets

Common Applications

Structural airframe components and brackets
CNC machined fixtures, jigs, and tooling plates
Marine components, frames, and deck hardware
Automotive prototype parts and race fabrication
Defense system structural hardware
Semiconductor and electronics housings
Bicycle frames, medical device frames
General industrial and OEM components

6061 is specified by default across aerospace, defense, and commercial machining when no elevated-temperature, ultra-high-strength, or superior corrosion-resistance requirement rules it out. Its combination of properties, availability, and price makes it the lowest-risk general choice.

Why NOX for 6061

Plate in stock from 0.25" through 10" thick
Round bar and flat bar available by request
DFARS, domestic, or any-origin material available to match your contract requirements
Mill certifications, heat numbers, and lot traceability included with every order
AI-optimized bandsaw nesting reduces material waste and cost per part
Quotes in under 60 seconds via Gondor portal
Ships from Detroit, MI nationwide

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